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Rectangular storage tanks design consultants-wisdom engineering services

Rectangular storage tanks design consultants

What is steel Rectangular storage tanks ?

Steel rectangular storage tanks are large containers made from steel that are used to store liquids or granular materials. They are constructed with steel plates and typically have a rectangular or box-like shape, as opposed to cylindrical tanks which are also common but have a circular cross-section.

These tanks are used in various industries and applications where a rectangular shape is preferred or more practical for storage and space utilization. Some common uses include:

  1. Water Storage: Rectangular steel tanks are often used for storing water in municipal water supply systems, industrial facilities, or agricultural operations.

  1. Chemical Storage: They can be used to store chemicals, oils, or hazardous materials where containment and durability are essential.

  1. Bulk Storage: Industries such as agriculture, food processing, and manufacturing use these tanks to store bulk materials like grains, powders, or dry goods.

  1. Custom Applications: Sometimes, rectangular tanks are preferred in specific applications where space constraints or specific operational needs dictate a rectangular shape over cylindrical tanks.

These tanks are constructed to be robust and durable, capable of withstanding the pressures and conditions of their intended contents. They may include features like internal coatings for corrosion resistance, external insulation for temperature control, and various fittings and access points for filling, emptying, and maintenance.

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What is steel Rectangular storage tanks design ?

Designing steel rectangular storage tanks involves several key considerations to ensure structural integrity, functionality, and safety. Here are the fundamental aspects of their design:

  1. Structural Requirements:

  1. Material Selection: Choose appropriate grades of steel that can withstand the corrosive effects of the stored liquid or material. Common choices include carbon steel, stainless steel, and sometimes coated steels for enhanced durability.

    • Plate Thickness: Calculate the required plate thickness based on the internal pressure of the stored material, external loads (such as wind or snow), and the tank dimensions.

    • Reinforcement: Design reinforcement details, such as stiffeners and supports, to prevent buckling and ensure structural stability.

  1. Geometric Design:

    • Tank Dimensions: Determine the appropriate length, width, and height of the tank based on the required storage capacity and available space.

    • Roof and Floor Design: Decide on the design of the tank's roof and bottom (floor), which could be flat, sloped, or have a specific configuration depending on drainage requirements.

  1. Load Considerations:

  2. External Loads: Account for external loads such as wind, seismic forces, and snow loads to ensure the tank can withstand these forces without deformation or failure.

  1. Internal Pressure: Calculate the design pressure exerted by the stored material and design the tank to safely contain this pressure.

  1. Access and Fittings:

    • Fittings: Specify the type and placement of fittings such as nozzles, manways, valves, and gauges to ensure efficient operation and safe handling of the stored material.

  1. Access Points: Include openings for inlet, outlet, ventilation, and maintenance access. These should be strategically placed and designed to facilitate easy operation and maintenance.

  1. Safety Features:

    • Overflow and Ventilation: Incorporate overflow provisions to prevent overfilling and ventilation systems to manage vapors and gases.

    • Emergency Features: Plan for emergency relief systems to handle excess pressure or temperature in case of abnormal conditions.

  1. Durability and Corrosion Protection:

    • Coatings: Consider internal and external coatings or linings to protect against corrosion, especially if the stored material is corrosive.

    • Cathodic Protection: Implement cathodic protection systems if needed to mitigate corrosion of the tank's steel structure.

  1. Construction and Fabrication:

    • Welding and Fabrication Standards: Ensure fabrication complies with relevant welding standards and codes to maintain structural integrity and quality.

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OUR SERVICES FOR STORAGE TANKS

·         Design Calculations preparation According to International codes & standards

·         GA drawings preparation

·         Fabrication drawings preparation 

·         Mechanical datasheets preparation

·         vendor documents review

·         Techanical bid evolution 

·         Cost Estimation for tenders

·         Pre bid documents preparation

·         post bid documents preparation

·         FEED front end design engineering

·         Basic design engineering

·         Tender documentation preperation

·         Tank selection and sizing

·         Material selection 

·         P & ID drawing preperation

·         Storage tank pumps selection and sizing

·         Tanks piping design and sizing

·         Equipment layout preparation

·         GA drawing preparation

·         shop fabrication drawings preparation

·         Tank foundation design and drawings

·         Plate cutting drawings preperation

·         Tank design standards preparation

                  Maintenance manual preparation

steel Rectangular storage tanks design codes

Designing steel rectangular storage tanks involves adherence to various codes and standards to ensure safety, durability, and compliance with regulatory requirements. Here are some key design codes commonly used for steel rectangular storage tanks:

BS 2654: This British Standard covers the design and construction of cylindrical and rectangular carbon steel welded storage tanks for petroleum products. It provides guidance on material selection, structural design, and welding procedures relevant to rectangular tanks.

UL-142 (Underwriters Laboratories Standard 142) is a widely recognized standard for the design and construction of above-ground steel tanks used for storage of flammable and combustible liquids. While UL-142 specifically focuses on cylindrical above-ground tanks, the principles and requirements can be relevant and adapted for rectangular storage tanks, especially in terms of materials, construction, and safety considerations.

ASME VIII Division 1 Appendix 13 is part of the ASME Boiler and Pressure Vessel Code, which provides rules for the design, fabrication, inspection, and testing of pressure vessels and their components. Appendix 13 specifically addresses rectangular vessels, including rectangular storage tanks, which are a type of pressure vessel.

Roark's Formulas for Stress and Strain, often referred to simply as Roark's Formulas, is a comprehensive resource for engineers and designers that provides formulas and tables for calculating stress and strain in various structural shapes and configurations, including rectangular tanks

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