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Acid storage tanks design consultancy services

Acid storage tanks design consultancy services

What is Acid storage tanks ?

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Acid storage tanks are specially designed containers used to safely store various types of acids. These tanks are typically made from materials that can withstand the corrosive nature of acids, such as:

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  1. Polyethylene (PE): Often used for storing less concentrated acids like hydrochloric acid (HCl) or sulfuric acid (H2SO4).

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  1. Polypropylene (PP): Suitable for more concentrated acids and higher temperatures.

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  1. Fiberglass Reinforced Plastic (FRP): Provides excellent resistance to corrosion and is used for a wide range of acids.

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  1. Stainless Steel: Used for storing acids like nitric acid (HNO3) or acetic acid (CH3COOH), which require high purity or resistance to oxidation.

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These tanks are designed with features to prevent leaks and environmental contamination. They may include specialized linings, double-walled construction, or secondary containment systems to ensure safety in case of spills or leaks. Acid storage tanks are crucial in industrial settings where acids are used for processes such as metal finishing, chemical manufacturing, wastewater treatment, and more. Proper maintenance and periodic inspection are essential to ensure the integrity and safety of acid storage tanks over time.

Recommendations for Storage of 80% Sulfuric Acid (H2SO4).jpg
Recommendations for Storage of 80% Sulfuric Acid (H2SO4)

In general, bulk sulphuric acid at 88%- 99.5% concentrations can be stored and transported using carbon steel if fluid velocity does not exceed 0.61 meters per second. 316L can be used to make transfer pipes when the velocity limit is exceeded, it is, however, not recommended for H2SO4 at concentrations lower than 85%.

What is Acid storage tanks design?

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Designing acid storage tanks involves several considerations to ensure safety, durability, and environmental protection. 

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  1. Material Selection: Acid storage tanks are typically made from materials that are resistant to corrosion by the specific type of acid being stored. Common materials include:​​

    • Fiberglass-reinforced plastic (FRP): Provides corrosion resistance and structural strength.

  2. Rubber-lined steel: For stronger acids like hydrochloric acid.

  3. Plastics: Such as polyethylene (PE) or polypropylene (PP) for weaker acids like sulfuric acid.

  4. Tank Configuration: Tanks should be designed to prevent leaks and spills. Features include:

    • Secondary containment: A bund or secondary container to contain leaks or spills.

    • Sealable connections: Secure fittings and valves to prevent acid leaks.

  5. Ventilation: Proper ventilation to prevent the build-up of acid vapors, which can be corrosive and hazardous.

  6. Safety Features: Tanks should include safety features such as:

    • Overflow protection: Prevents overfilling.

    • Pressure relief valves: To prevent over-pressurization.

    • Emergency vents: Allows for pressure release in emergencies.

  7. Environmental Protection: Acid storage tanks must comply with environmental regulations. This includes:

    • Spill containment: Measures to prevent spills from reaching the environment.

    • Leak detection: Monitoring systems to detect leaks promptly.

  8. Access and Maintenance: Tanks should be designed for easy access for inspection, maintenance, and cleaning. This may include manways and access ports..

  9. Support Structures: Adequate support structures to bear the weight of the tank and its contents, considering the specific gravity of the acid.

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Designing acid storage tanks requires careful consideration of the properties of the acid, environmental factors, safety requirements, and regulatory standards to ensure safe operation and environmental protection.

Screenshot 2024-06-30 133225.png
Rubber-lined steel:  HCL hydrochloric acid.tanks

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Mild steel, carbon steel, stainless steel, FRP, PE

 

Storage tank Piping design & Detail Engineering service

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  • Storage tank 3D modelling services 

  • Storage tank plot plans and layout services

  • Storage tank  Nozzle sizing & Nozzle orientation drawings

  • Storage tank Pipe supports design​

 

Storage tank  Design & Drafting service

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  • Design Calculations preparation According to API650,  IS 803, API620, UL-142, AWWA , EN14015, ERO CODE and other international codes and Standards

  • GA drawings preparation

  • Fabrication drawings preparation 

  • Mechanical datasheets preparation

  • vendor documents review

  • Techanical bid evolution 

  • Cost Estimation for tenders

  • Pre bid documents preparation

  • post bid documents preparation

  • FEED front end design engineering

  • Basic design engineering

  • Tender documentation preperation

  • Storage tank pumps selection and sizing

  • Equipment layout preparation

  • GA drawing preparation

  • shop fabrication drawings preparation

  • Tank foundation design and drawings

  • Plate cutting drawings preperation

  • Tank design standards preparation

                  Maintenance manual preparation

 

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Storage tank Civil and Structural design & Detail Engineering services

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  • Storage tank Equipment Support, Walkway, Ladder and Platform Design

  • Storage tank Foundation Design calculations

  • Storage tank Foundation fabrication drawings

  • Storage tank shop fabricated Lifting arrangement design

  • floating roof modifications design stability checking

  • Nozzle modifications stability chicking.

  • Storage tank service change stability checking

  • floating roof design

  • Storage tank external truss supports design

  • rectangular tank design by staad pro software

  • truss supported Storage tanks design by staad pro software

  • cone roof tanks rafter medication stability check

 

 

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Storage tank Process  design & Detail Engineering servic

 

  • Selection &Sizing calculations all equipments

  • Storage tank volume calculation

  • Storage tank heating coil thermal design 

  • storage tank basic engineering

  • Storage tank equipment layout prepration

  • P & ID preparation

  • Storage tank FEED

  • Storage tank Material selection

  • Storage tank piping Hydraulic detail calculations

  • Insulation and heat tracing calculations

  • Preparation of Storage tank  line list, equipment list, valve list, etc.

  • Storage tank panting documents preparation

  • Preparation of plant operation and maintenance manual

 

 

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Acid storage tanks design  Technical bid evolution
Acid storage tanks design  Cost Estimation for tenders
Acid storage tanks design  Pre bid documents preparation
Acid storage tanks design  Post bid documents preparation
Acid storage tanks design  Storage tank foundation design
Acid storage tanks design  FEED front end design engineering
Acid storage tanks design  Basic design engineering
Acid storage tanks design  Tender documentation preparation
Acid storage tanks design  Tank selection and sizing
Acid storage tanks design  Storage tank process design

 

 

we are specializes in all aspects of design and servicing of  Acid Storage Tank Design  systems, We offer Acid Storage Tank Design  Engineering services to provide insights into various attributes of the products such as material properties, performance, temperature, pressure etc.

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We offer for Acid Storage Tank Design   services to EPC, PMC's Engineering Contractors, and OEM's Owner/Operators globally. Our design team has a wide experience of experience in Acid Storage Tank Design   services.

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we are specializes in all aspects of design and servicing of Acid Storage Tank Design  systems, Acid Storage Tank Design  3D modelling services PDS & PDMS, piping plot plans and unit plot plans, Preparing

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We I has extensive experience designing drives to combine reliability, economy and minimize maintenance. Of Acid Storage Tank Design 

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With a robust engineering team of skilled and dedicated experts, we provide design and engineering of Acid Storage Tank Design solutions that add immediate value to your business. And growth

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We are specializes in all aspects of design and servicing of Acid Storage Tank Design systems

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Our Acid Storage Tank Design Engineering Services is known to satisfactorily cater to the demands of its customer base. The business came into existence in 1998.

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We are proud to have a skilled in-house Acid Storage Tank Design Engineering and Design team that are at the forefront of the Storage Tanks piping design industry. Contact us today.

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Our wide range of Acid Storage Tank Design engineering services is designed to fit your every piping design need. Design Engineers with Expertise. Our large degreed service.

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Acid Storage Tank Design, We provide services through all and at any stage of your Acid Storage Tank Design development life cycle: · piping definition · Concept and styling · Packaging and Modularity · 3D

We offer wide ranges of services for   Above ground storage tank   Technical bid evolution

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   Storage tank process design

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